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Understanding the power and space requirements of a hanger making line is essential for planning factory layouts, estimating operational costs, and ensuring stable production. Modern hanger production systems vary in capacity, output speed, and automation level, which means that the supporting infrastructure must be properly assessed before installation. This article outlines the typical electrical load, floor area needs, and auxiliary considerations for businesses preparing to invest in a complete hanger manufacturing setup.
A standard hanger making line usually includes a wire forming machine, hook-making module, threading or welding unit, and an optional PVC coating system. Each section has its own electrical load, and the total demand depends on the model and production volume. Most medium-scale lines operate within an industrial power supply range of 380V three-phase.
Most manufacturers categorize the machines into different capacity levels. Below is an approximate overview of power consumption for a mid-range line:
| Machine Type | Estimated Power Requirement | Notes |
|---|---|---|
| Wire Hanger Forming Machine | 2.5–4 kW | Depends on speed and motor configuration |
| Hook Forming Module | 1–2 kW | Integrated or standalone |
| Welding or Joining Unit | 3–5 kW | Higher load for fast production cycles |
| PVC Coating Machine | 6–12 kW | Includes heating elements |
| Air Compressor | 2–7.5 kW | Required for pneumatic functions |
In many setups, the combined power consumption ranges between 15–30 kW. Additional energy may be required if the line operates with high-speed automation or includes heating, drying, and cooling systems for coated hangers.
A stable voltage supply is crucial for continuous operation. Facilities should allocate dedicated breakers for major equipment, ensure wiring meets industrial-grade specifications, and incorporate overload protection. Some coating units also require a separate circuit due to their heating demand. Businesses planning for expansion should consider a 20–30 percent reserve in electrical capacity to avoid future modifications.
The space required for installation depends on machine layout, workflow, manual handling areas, and storage for materials and finished products. A typical hanger making line may include wire feeding sections, forming equipment, coating stations, and cooling racks.
Most forming machines are compact, but when combined with auxiliary units, the operational footprint increases. The table below outlines an average reference for planning purposes:
| System Component | Approximate Space Required |
|---|---|
| Wire Forming Machine | 1.5–2.5 m² |
| Hook or Welding Attachment | 1–1.5 m² |
| PVC Coating System | 4–8 m² |
| Cooling or Drying Rack | 3–6 m² |
| Material Storage (Wire Coils) | 2–4 m² |
A complete line commonly requires 15–25 m² of floor space for machinery alone. When accounting for operator movement, maintenance access, and product handling, a working area of 30–40 m² is more practical for efficient operation.
An efficient hanger production line prioritizes straight workflow from wire feeding to forming and coating. Avoiding unnecessary turns or crossover movement reduces production delays. Adequate ventilation is essential for coating operations, and some regions may require exhaust or filtration systems. Space should also be reserved for packaging equipment if the line integrates downstream processes.
Besides power and floor space, other operational needs should be evaluated. Many hanger making lines require compressed air for pneumatic components, water circulation for cooling units, and stable environmental conditions for PVC coating. Operators should also account for noise and vibration control.
Maintenance zones should be allocated to allow access to bearings, heating chambers, and control panels. Storing spare parts and consumables near the line helps minimize downtime.
Reliable machinery ensures stable production, consistent hanger shape, and reduced material waste. manufacturers looking for long-term performance should consider suppliers with strong engineering support. WECAN provides hanger making machines designed for efficiency, stable operation, and ease of maintenance, making them suitable for factories planning either a new installation or an equipment upgrade.
When planning a hanger making line, businesses must assess power demand, floor area, and auxiliary systems to ensure smooth installation and long-term operation. With clear expectations of electrical load and space allocation, factories can optimize their layouts and energy planning. Choosing well-engineered machines also reduces operational risk and improves production stability, supporting future expansion and consistent output.
