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HomeNews What Is the Fully Automatic Plastic Hanger Production Line?

What Is the Fully Automatic Plastic Hanger Production Line?

2026-01-09

fully automatic plastic hanger production line is an integrated manufacturing system that produces plastic hangers from raw material to finished product with minimal manual intervention. It combines injection molding technology, automated handling, trimming, inspection, and packing into one seamless workflow, enabling manufacturers to achieve high efficiency, consistent quality, and cost-effective production for large-scale garment or retail supply chains.

As a professional machinery manufacturerWECAN designs and supplies complete plastic hanger production solutions tailored to industrial buyers who need reliable automation, durable construction, and strong after-sales support.


1. Overview of the Production Line

The line is built to handle every step of hanger manufacturing, including:

  • Raw material feeding – loading and drying plastic granules automatically

  • Injection molding – forming hanger shapes through precision molds

  • Cooling and demolding – solidifying the hanger and releasing it automatically

  • Trimming and finishing – removing burrs, flash, or injection marks

  • Inspection and sorting – identifying and rejecting defective products

  • Stacking and packing – preparing hangers for delivery or storage

Each process is synchronized through PLC-controlled automation, ensuring continuous operation with minimal downtime.


2. Working Principle

Step 1: Automatic Feeding

Polypropylene (PP), ABS, or other thermoplastic pellets are automatically dried and transported to the molding machine through vacuum conveying systems. This prevents moisture absorption and maintains resin purity for strong hanger structures.

Step 2: Injection Molding

The injection molding machine melts and injects the plastic into a precision steel mold shaped like the desired hanger. Servo-driven injection ensures accurate filling pressure, stable temperature, and repeatable cycle times.

Step 3: Cooling and Ejection

After molding, water-cooled channels solidify the hanger body rapidly. The mold opens automatically, and ejector pins release each hanger onto a conveyor without manual handling.

Step 4: Trimming and Deflashing

Trimming devices remove leftover gates or flashes, leaving smooth hanger edges. This step ensures the hangers are uniform, safe, and ready for use in clothing display or storage.

Step 5: Inspection and Quality Control

Optical sensors and camera systems check for color uniformity, structural defects, and dimension accuracy. Non-conforming parts are automatically removed.

Step 6: Automatic Stacking and Packaging

Finished hangers are counted, stacked, and packed by automated units. Operators only oversee packaging changes or product switching, minimizing labor demand.


3. Key Features of WECAN’s Plastic Hanger Production Line

FeatureDescriptionBenefit
Full AutomationMaterial feeding to packing controlled by PLCReduces labor and operational cost
Servo Injection SystemPrecise pressure and speed controlHigher consistency and lower energy consumption
Multi-Cavity MoldsProduces multiple hangers per cycleBoosts output capacity
Automatic Trimming & InspectionIntegrated finishing and QCFewer rejects and improved surface finish
Modular LayoutConfigurable sections for different hanger typesFlexibility for garment, pant, or clip hangers
Durable ConstructionHigh-quality steel frames and long-life componentsSuitable for 24/7 industrial production

4. Typical Production Capacity

ModelCavity CountCycle TimeOutput (pcs/hour)Power Consumption
WECAN-H66 cavities20 s1,000–1,20030 kW
WECAN-H88 cavities22 s1,400–1,60036 kW
WECAN-H1010 cavities25 s1,800–2,00042 kW

(Values are indicative; actual results depend on material, mold, and product design.)


5. Applications in Industrial Manufacturing

  • Garment Factories – Continuous production of standardized hangers for apparel assembly lines.

  • Retail Display Suppliers – Large-volume hanger manufacturing for clothing chains and supermarkets.

  • Plastic Product Plants – Expansion into consumer goods production without additional manpower.

  • OEM/ODM Production Centers – Custom molds for private-label hanger designs with automated batch control.


6. Advantages for B2B Buyers

1. Higher Productivity

Automated coordination between molding, trimming, and packing improves cycle efficiency and shortens delivery time.

2. Stable Quality

Consistent molding pressure and digital control guarantee uniform shape, size, and finish for every hanger.

3. Reduced Labor Costs

One operator can supervise multiple lines, minimizing manual operations and factory staffing requirements.

4. Energy Efficiency

Servo systems and optimized heating cycles save up to 30% power compared with conventional machines.

5. Easy Maintenance

Smart monitoring and modular replacement design allow rapid servicing and minimal downtime.


7. Why Choose WECAN

WECAN provides a full engineering package beyond machinery supply:

  • Turnkey Installation & Commissioning – On-site setup and operational testing

  • Mold Customization – Tailored shapes, logos, and hanger dimensions

  • Technical Training – Operator instruction for production management and maintenance

  • After-Sales Support – 24-hour remote troubleshooting and spare parts service

  • Industrial Integration – Optional robotic arms, conveyors, and labeling systems

With decades of mechanical manufacturing experience, WECAN combines automation control, mechanical design, and energy-saving engineering to deliver high-performance plastic hanger production systems trusted by clients worldwide.


8. Conclusion

fully automatic plastic hanger production line transforms traditional manual manufacturing into a smart, continuous, and efficient industrial process. From raw material to packaging, every step is precisely controlled, ensuring stability and scalability for long-term operations.

Choosing WECAN as your equipment partner means gaining reliable technology, complete customization options, and professional support that strengthens your factory’s productivity and competitiveness in the global plastic products market.


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